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Comparative thermal cyclic testing and strength investigation of different Be/Cu joints

A. Gervash, R. Giniyatulin, V. Komarov, I. Mazul, R. Zalavutdinov1998年Fusion Engineering and DesignIF 1.7出版社

AbstractOne of the main problems for ITER divertor target technology is to provide a reliable joint between Be as armour material and copper alloy heat-sink structure. Such joints are to satisfy numerous requirements. In particular these joints should successfully withstand cyclic hear fluxes and should have good properties after neutron irradiation. To study such a complex problem, several investigation stages were planned in Russia. This paper presents the results of comparative thermal cyclic testing of different Be/Cu candidates. Summarising the thermal cyclic test results and analysing the metallography of those joints it was found that the life-time of all tested joints is limited by rather thick brittle intermetallic layers in the bonding zone caused by relatively long brazing time using heating and cooling down in traditional ohmic furnace. This paper thus presents attempts of using a unique brazing technique with fast e-beam heating. Metallographic investigation as well as X-ray spectrometric analysis of joints produced using the new technique were done. The recent results of testing of Be/Cu joints produced by fast e-beam brazing are discussed and some ideas for the nearest future investigations are presented.

日本語訳

ITERダイバータターゲット技術における主要な課題の一つは、ベリリウム(Be)製アーマー材と銅合金製ヒートシンク構造との間の信頼性の高い接合を実現することである。このような接合部は、数多くの要件を満たす必要がある。特に、これらの接合部は周期的熱負荷に耐え、かつ中性子照射後も良好な特性を維持しなければならない。この複雑な問題を研究するため、ロシアではいくつかの研究段階が計画された。本論文では、異なるBe/Cu候補材の比較熱サイクル試験の結果を提示する。熱サイクル試験結果の要約とそれらの接合部の金属組織学的分析により、全試験接合部の寿命が、従来のオーミック炉を用いた加熱・冷却による比較的長時間のろう付けプロセスに起因する、接合層における比較的厚い脆性金属間化合物層によって制限されることが判明した。そこで本論文では、高速電子ビーム加熱を用いた独自のろう付け技術の試みを提示する。この新技術を用いて作製された接合部について、金属組織学的調査およびX線分光分析を実施した。高速電子ビームろう付けにより作製されたBe/Cu接合部の最近の試験結果について考察し、今後の研究に向けたいくつかの提案を提示する。

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