Recent experiments (Synakowski et al2004 Nucl. Fusion43 1648, Lloyd et al2004 Plasma Phys. Control. Fusion46 B477) on the Spherical Tokamak (or Spherical Torus, ST) (Peng 2000 Phys. Plasmas7 1681) have discovered robust plasma conditions, easing shaping, stability limits, energy confinement, self-driven current and sustainment. This progress has encouraged an update of the plasma conditions and engineering of a Component Test Facility (CTF), (Cheng 1998 Fusion Eng. Des.38 219) which is a very valuable step in the development of practical fusion energy. The testing conditions in a CTF are characterized by high fusion neutron fluxes Γn ≈ 8.8 × 1013 n s−1 cm−2 ('wall loading' WL ≈ 2 MW m−2), over size-scale >105 cm2 and depth-scale >50 cm, delivering >3 accumulated displacement per atom per year ('neutron fluence' >0.3 MW yr−1 m−2) (Abdou et al 1999 Fusion Technol.29 1). Such conditions are estimated to be achievable in a CTF with R0 = 1.2 m, A = 1.5, elongation ∼3, Ip ∼ 12 MA, BT ∼ 2.5 T, producing a driven fusion burn using 47 MW of combined neutral beam and RF heating power. A design concept that allows straight-line access via remote handling to all activated fusion core components is developed and presented. The ST CTF will test the lifetime of single-turn, copper alloy centre leg for the toroidal field coil without an induction solenoid and neutron shielding and require physics data on solenoid-free plasma current initiation, ramp-up to and sustainment at multiple megaampere level. A systems code that combines the key required plasma and engineering science conditions of CTF has been prepared and utilized as part of this study. The results show high potential for a family of relatively low cost CTF devices to suit a range of fusion engineering and technology test missions.