Wetting and spreading of liquid lithium onto nanocolumnar tungsten coatings tailored through the topography of stainless steel substrates

The use of liquid metal as an alternative to cover the plasma-exposed areas of fusion reactors has called for the development of substrates where refilling and metal spreading occur readily and at reasonably low temperatures. In the search for common materials for this purpose, we show that nanostructured tungsten coatings deposited on stainless steel (SS) by magnetron sputtering at oblique angles (MS-OAD) is a good option, provided that the surface microstructure of substrate is properly engineered. Tungsten thin films with nominal thicknesses of 500 and 2500 nm were deposited onto SS plates subjected to conventional surface finishing treatments (sand blasting, sand paper abrasion and electrochemical polishing) to modify the surface topography and induce the appearance of different groove patterns. In the first part of this work we show how the topographical features of the SS substrates affect the typical nanocolumnar microstructure of OAD thin films of tungsten. Subsequently, we characterize the spreading behavior of liquid lithium onto these tungsten nanocolumnar surfaces and critically discuss whether nanocolumnar tungsten thin films are a suitable option for the wetting and spreading of molten lithium. As a result, we reveal that the features of the tungsten nanocolumnar coating, characterized by a given height and void spaces between nanocolumns in the order of 1–2 μm, is critical for the spreading of molten lithium, while the existence of wider channels affects it very weakly. Moreover, it is shown that tungsten films deposited by MS-OAD on SS substrates subjected to conventional finishing procedures represent a good alternative to other more complex surface engineering procedures utilized for this purpose.